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Fuel Cell Test Station-10kW


Large stacks come with higher demands for robustness of the testing system, whether for heating and cooling or for flow rate and humidity control. The fuel-cell test station TS10kW is ready to fulfill all these requirements in the most reliable way. It features proven design of humidifiers allowing independent dew point settings in the anode and cathode line. Furthermore, precise control is ensured for flow rates of reactant gases and backpressure. The station contains a cooling circuit with accurate temperature control and optionally a regenerative electronic load.

All test stations come with the following set of features:

  • Electronic control of process parameters
  • Safety shutdown with nitrogen purging
  • High quality components (e.g. Bronkhorst MFCs)
  • Manual or fully automatic operational mode
  • Web-based user interface with user-friendly environment

With extensive options for customization, the TS10kW offers a perfect value for money in testing of larger stacks.


Reliable Testing: A Key to Successful Development of Fuel Cells

Whether for a stack development, end-of-line testing, or for building a power generator, in the fuel cell world, there is always great need for robust and reliable testing facilities. Fuel-cell based systems are relatively complicated devices with many components. Such a system needs to be thoroughly tested on many levels before it is put into operation. To give an idea about the extent of things that need to be “got right” on the way to a reliable and efficient fuel-cell device, let us walk through the processes and components found in the development of a PEM fuel-cell generator:

  • Formulation of catalysts for anode and cathode sides
    • Chemistry
      • Hydrogen oxidation reaction
      • Oxygen reduction reaction
    • Catalyst loading and durability
  • Design of Membrane Electrode Assembly (MEA)
    • Gas diffusion layer (GDL)
    • Proton-exchange Membrane (PEM)
    • Method of catalyst deposition
    • Gaskets
  • Design of a stack
    • MEAs
    • Bipolar plates
      • Graphite, steel, or composite
      • Flow-field design for fuel, oxidant and coolant
    • Cooling
    • Sealing
    • Compression
    • Voltage monitoring
  • Design of a generator
    • Single-stack or multi-stack architecture
    • Balance-of-plant components
      • Air compressor
      • Hydrogen supply recirculation
      • Cooling
      • Humidification
    • Automation & control
  • System design
    • Hydrogen storage
    • Coupling with batteries
    • Power electronics (DC/DC converters, DC/AC inverters)
    • Efficiency

This list, sorted from molecular scale to macroscopic system level, requires extensive knowledge in many disciplines of science and engineering. At the same time, it represents countless decisions made during the development. To support the decision-making process, it is always necessary to have as much information and data as possible. The testing equipment offered by Horizon Educational is perfectly suited for providing researchers and developers the best support in gathering information and data acquisition throughout various stages of the development process.





AirCell AC-5.1



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